Stunt player Harry O'Connor was killed when he hit a pillar of the Palacky Bridge in Prague, para-sailing during one of the actions scenes. The accident occured while filming the second take of the stunt; O'Connor's first attempt was completed without incident and can be seen in the completed film.
In Colombia, Xander jumps a motocross bike over the barn where he'd been tied up. The building explodes with careful pyrotechnics, and Xander makes it safely to the other side. This stunt had never been done before for any film.
The Corvette jump was filmed, simultaneously with eighteen cameras, at the Foresthill Bridge in Auburn, California. At seven hundred thirty feet, it is the tallest bridge in California, and the third tallest in the United States.
In one scene, two cops who are heard speaking in Czech are saying, quite clearly, something along the lines of "How's it going?" - "Oh, it's cold as s**t." - "Yeah, f**king weather." The dialogue is not subtitled.
xXx's car is a 1967 Pontiac GTO. The first car purchased by the studio to build up for the film, still wore its original GM/Pontiac paint color, known as Montreux Blue, which, after thirty-plus years in the California sun, had severely faded.
In the action scene on the drug farm, Vin Diesel and/or his stunt driver were wearing bulky helmets, which were replaced with a CGI version of Diesel's head, created by the people at Digital Domain, who also repainted parts of the clothing which were obscured by the helmet(s).
Yorgi's club in the opening sequence (with "Rammstein" concert) was actually an abandoned church north of Prague. The club where "Orbital" performs is actually a high-voltage electrical testing facility just outside of Prague.
The motorcycle that Xander is riding after the Corvette base jump is a 1999 MV Agusta Series ORO (Gold Series). It's one of only three hundred produced worldwide. Its a 750cc, in-line 4-cylinder engine which produces 125 horsepower, and a top speed of over 175 miles per hour.
When Xander is climbing the rocks and infiltrating the castle, he is wearing a special jacket. It's actually a textile motorcycle jacket, produced by Joe Rocket, and its called the "Phoenix" series. It uses padding and ballistic nylon weaving to reduce the impact and abrasion damage caused in a motorcycle crash.
The production asked the Czech Air Force for the loan of two of their jets for the film, only to be told that they could have the entire fleet. All that was required as payment was a fifty thousand dollar donation to a pilots' hospital, and to buy beer for all the soldiers involved.
They talk about "Silent Night" as being a biological agent. It is a binary chemical agent that takes two inert items and converts them into a lethal weapon. Scientists that work on raising viruses and other live pathogens don't also work on chemical agents. They are two different things. However, this is a fictional story, and bears no resemblance to real-life whatsoever.