According to E! True Hollywood Story (1996), Tim Allen was offered fifty million dollars to do a ninth season of the show, and Patricia Richardson was offered twenty-five million dollars for a ninth season.
Originally, Frances Fisher was cast as Jill Taylor. During the filming of the pilot, audiences reacted poorly, saying that she made the character of Jill whiney and desperate. She was replaced with Patricia Richardson four days before the pilot episode was taped.
The show was originally conceived under the name "Hammer Time", after the show Tim would host. Prior to filming the pilot, Tim's show was re-named "Tool Time" to avoid confusion with M.C. Hammer. Consequently, the show was re-named "Home Improvement" because the creators decided against naming the show, after the show-within the show, to avoid confusing viewers.
There is a running gag, regarding the Taylors' neighbor, Wilson; his face is always concealed from about the nose down (except in one episode where the top half of his face is covered with papier mache). In most episodes, Wilson was being shot from behind a fence. In later episodes, where he got out more often; camera shots, actor movements, and prop placements were carefully orchestrated so as not to reveal his full face. In fact, during all the curtain calls for the show, except the series finale curtain call, where his entire face was shown, actor Earl Hindman, who played Wilson, would bring a miniature picket fence to hold in front of his face.
When the show went into syndication in 1995, the producers chose to film a new episode to kick-off the syndicated episodes, a first for a network series. Tim Allen and Patricia Richardson filmed part of the episode at the Marine Corps Air Ground Combat Center in Twentynine Palms, California. In this episode, their characters had a race, driving tanks on a mapped out course. Many Marines of 1st Tank Battalion were then invited to the studios in Los Angeles to watch the filming of the rest of the episode, live from the studio audience.
Binford Tools, as promoted by Tim on "Tool Time", was featured in Toy Story (1995), which also starred Tim Allen. It can be seen, in the scene, when Woody is trying to help Buzz escape from Andy's evil next door neighbour''s room. Woody pushes a red toolbox off the side of the counter and when the toolbox comes into shot, you can see the Binford logo on the toolbox.
On the show, the actual ages of each of the characters are the following: Brad is 11, Randy is 10 and Mark is 6. The oldest brother Brad, is thirteen months older than the second brother, Randy. However, in reality, Zachery Ty Bryan was 10, Jonathon Taylor Thomas was 10, and Taran Noah Smith was 7. Jonathan Taylor Thomas, who played Randy, is older by a month and a day than Zachery Ty Bryan, who played the eldest brother, Bryan. Since Bryan was considerably taller than Thomas, it gave the illusion that he could be passed off as the older brother. In later seasons, Taran Noah Smith, who played Mark, the youngest brother, had a height advantage over Thomas.
A Super Nintendo video game was based on the television series. As part of the game's gimmick, the majority of the instruction manual was blanked out with the words "REAL MEN DON'T NEED INSTRUCTIONS." The game was only loosely based on the show, and featured Tim fighting through various television sets in the Tool Time studio. The battles consisted of Tim fighting with men dressed up like dinosaurs.
The label, WLS, was frequently used to cover up real corporate logos. These were the intials of the series' original Property Master, Warren Schaffer; the call letters of the ABC owned and operated affiliate station in Chicago, Illinois and of two radio stations in Chicago owned by Citadel, who bought ABC's radio division.
Ashley Judd auditioned for and won the role of Lisa, the Tool Girl. Her agent urged her to pursue movies, instead of a television career, and she pulled out a few days before the original pilot was to be taped. This resulted in the casting of Pamela Anderson. The last-minute change necessitated alterations to the original script, in which Lisa was a major character. She was suppose to be a college student, majoring in psychology, who acted as a stand-in for Jill, on the Tool Time set.
In 2017, a podcast dedicated to the show Home Improvement (1991) called "Grunt Work", was launched. It had taken its name from Tim Allen's iconic "primitive man" routine, wherein every episode of the show was covered with in-depth analysis.
Patricia Richardson, whose father was a Navy Veteran, and Tim Allen were both big fans of the military. Because of their fondness of the Navy, they invited the Blue Angels to sit in on one of their rehearsals. Jimmy Libriola kept the Blue Angels busy, cracking jokes with the team.
Tim Allen and Jonathan Taylor Thomas both provided voices for Disney Movies. Tim was the voice of Buzz Lightyear in Disney's Toy Story film franchise, and Jonathan provided the voice of Simba in The Lion King (1994).
The main recurring gag in the show was that Tim was having accidents on the set of Tool Time and at home. The reasoning behind this was due to Tim always wanting to use "more power". Throughout the entire series, it was always blows up in his face as he couldn't stop showing off or leaving things well enough alone.