A scene was filmed where Tracey finds cockroaches in her hair. It was based on an urban legend about a girl whose brain is eaten by cockroaches that were living in her beehive hairdo. While it never made it into the final cut, it explains all the references to roaches in the latter part of the film.
In Rachel Sweet's title song "Hairspray", Debbie Harry has an uncredited verse in the song. When Sweet sings "Hey girl, what you doing over there?", Harry sings the response "Can't you see? I'm spraying my hair!"
There was a scene filmed, but cut, where, prior to her Corny Collins audition, Tracy breaks into Amber's house, destroys Amber's room, and dyes her hair blonde. This scene explains why Tracy's hair changes from brown to blonde between scenes.
The role of Edna Turnblad was originally written for famed transsexual Christine Jorgensen. However, when the role of Tracy had to be rewritten, John Waters also rewrote the role of Edna in order to keep his friend and muse Divine in the production.
Pia Zadora was offered the role of Amber von Tussle but she was unable to commit due to scheduling conflicts. Writer-director John Waters was adamant that she appear in the film, so she cleared two days to shoot a cameo as the Beatnick Chick.
On the DVD commentary, about 42 minutes in, Ricki Lake reveals that she had to make costume changes on location--she didn't have a "honey wagon" or private trailer/dressing room (although Divine did!) She also says although it was a difficult shoot, she was happy because she was being paid $15,000 for being the lead actress in the film.