Joss Whedon intended the show to have run for seven seasons. However due to low ratings, the FOX Network canceled it with only 11 episodes out of 14 airing on the network. Prior to its cancellation fans formed a Firefly Immediate Assistance campaign which involves sending in postcards to the FOX Network to support the production of the show. After that didn't work, the campaign worked on getting another network such as UPN to pick up the series for a second season. The campaign ended up being unsuccessful in securing the continuation of the show.
The Alliance's full title is the "Anglo-Sino Alliance." Joss Whedon intended for it to be the merger of the USA and China, the last of the world's superpowers. That's why many characters sometimes speak Chinese. The Alliance flag, seen in the original pilot, is a blending of the US and Chinese flags.
Fox originally aired the episodes out of chronological order. The proper chronological episode order is as follows:"Serenity", "The Train Job", "Bushwhacked", "Shindig", "Safe", "Our Mrs. Reynolds", "Jaynestown", "Out of Gas", "Ariel", "War Stories", "Trash", "The Message", "Heart of Gold", and "Objects in Space".
Every scene in space is shot without sound effects of the ship moving, precisely as it would be in real life; no air, no sound. Of course, that doesn't cover the background music played during those scenes.
The cast had a running gag where they would yell Summer Glau's name whenever they flubbed a line or messed up. It began after she forgot her line at the end of a particularly difficult scene. The gag continued through the filming of Serenity (2005).
As with Star Trek (1966), the first pilot was rejected, forcing the preparation of a new one, "The Train Job." The original pilot, "Serenity" (which introduced the characters and their story arcs) was the final episode aired in the show's original run.
During the DVD commentary, it is mentioned that there was a subplot for Inara that was never developed but that was foreshadowed with a number of shots and/or lines during the series. At a 2008 Dragoncon panel, Morena Baccarin confirmed the long-standing rumor that that subplot would have involved Inara having a terminal illness.
Nearly all of the main cast members have appeared as villains in other Joss Whedon projects. Nathan Fillion appeared in the seventh season of Buffy the Vampire Slayer (1997) as Caleb. Gina Torres appeared in the fourth season of Angel (1999) as Jasmine. Adam Baldwin also appeared in "Angel" (1999), but in the fifth season as Marcus Hamilton. After "Firefly" (2003), Summer Glau and Alan Tudyk appeared in Dollhouse (2009) as Bennett Halverson and Alpha, respectively. Sean Maher played Don John in Whedon's movie of Much Ado About Nothing.
Serenity's engine room includes the center console from a Boeing 737, complete with throttles, fuel cutoffs, spoiler and flap levers, and pitch trim wheels. It's frequently seen standing on the floor between the cot and the engine.
The entire interior of Serenity, and some of the exterior, was built full-scale and almost completely contiguous. It was split across two sound stages: one for the upper deck and one for the lower deck, shuttle docks, and hold.
Some of the weapons used in the series were contemporary with the time of production and chosen based on their somewhat futuristic look. No modifications were made by the prop department to either disguise them or make them look more futuristic. Alliance soldiers are seen carrying British L85A2 rifles and Heckler & Koch MP5s, both in variant models. The Browncoats are seen using Heckler & Koch G36 rifles.
In several episodes (for example Firefly: The Train Job (2002), Jayne wears a German police jacket, from the state of Rhineland-Palatinate (German: Rheinland-Pfalz). The badge on the right sleeve has the word "Polizei" (German for police) on the top and the emblem of Rhineland-Palatinate underneath.
Morena Baccarin's character Inara is named for a goddess worshiped by the Hittite (Hurrian) Empire of what is now Turkey, circa 1800-1200 BC. Inara was the goddess of the wild animals of the steppe and daughter of the Storm-god Teshub/Tarhunt. She is analogous to the Greek Artemis and the Roman Diana.
Many of the names of off-camera and minor characters are drawn from the ranks of science fiction writers. Notably, Bester (Alfred Bester) as the original mechanic of Serenity and Brennert (Alan Brennert) and Ellison (Harlan Ellison).
In September 2012, the New York Times reported on an American couple (Amber Balmer and Trey Memmott) who were such big "Firefly" fans that they not only incorporated references to the show into their wedding ceremony, but they also both changed their last names to "Reynolds" in tribute to the character of Capt. Malcolm Reynolds. After the wedding officiant introduced the couple as "Mr. and Mrs. Reynolds," she proclaimed, "No power in the verse can stop them!"
Although it has been long known that the relationships between Firefly's showrunners and FOX, the network on which it aired were fraught, in 2014, Business Insider and Amy Pascale's biography of Joss Whedon both provided some never-before-published further details about just how completely FOX executives misunderstood the show's aims. Some examples include: FOX at first refused to pick up the show because they didn't like the fact that the characters Wash and Zoe were married (thus scuttling any chance for romance between Zoe and Mal); they relented when Joss Whedon insisted. The network constantly asked for the show to be less dark, but also wanted Mal to shoot more people. Pascale also recounts how completely FOX misrepresented the show in its ad campaign--instead of advertising it as either a science fiction or a western show, it instead made ads implying that it was an offbeat comedy, scored to the wacky 1997 Smashmouth song "Walking on the Sun."
According to Amy Pascale's 2014 biography of Joss Whedon, Whedon proposed a Firefly plotline in which Inara injected herself with a prophylactic solution - not a birth control but a serum that would poison anyone who raped her. Whedon's idea was that Inara would then be kidnapped and gang-raped, but that the rapes would take place offscreen, and the only sign of them would be a pile of her rapists later found dead. This plotline was nixed by the network and no version of it ever appeared on he show, although there was at least one never-explained shot of Inara looking at a syringe in a box that did make it into the show.