In a 2004 interview, John Landis revealed that he was the puppeteer for Grover during the final sequence, as Frank Oz was busy operating Miss Piggy. Landis also noted that Tim Burton was also among the many puppeteers in the finale.
Jim Henson was determined to use the larger budget of a feature film to push the technological limits and capabilities of puppetry. One of the most difficult feats (and one that appears deceptively easy on-screen) was making Kermit ride a bicycle.
The illusion of Fozzie driving the Studebaker was achieved by having a midget drive the car via remote control from the trunk, using a television monitor to guide his steering. The puppeteers would lay on the seat or floor and couldn't see a thing. The first time they tested it, the television monitor went on the blink, and the driver had to be talked through the scene by an assistant director on a walkie-talkie ("A little to the right, now, to the left...hold it...").
Orson Welles plays a studio executive named Lew Lord who draws up a standard rich-and-famous contract for The Muppets - a reference to real-life producer Sir Lew Grade (later Lord Grade). When Jim Henson was trying to find a producer to make The Muppet Show (1976) happen, no American network understood or was interested in the concept, Grade recognized Henson's vision and made the show possible.
This was the last movie to feature famed ventriloquist Edgar Bergen and his wooden sidekick, Charlie McCarthy; Bergen died shortly after his scene was shot in 1978. It held particular meaning for Jim Henson, who cited, on many occasions, how Bergen and McCarthy were the major reasons he took an interest in puppetry. A dedication to Bergen is included in the end credits.
It took three Kermits to do the opening "Rainbow Connection" scene. One of the Kermits used in "The Rainbow Connection" was a mechanical; you can tell by the way it strums the banjo, and the colors of Kermit's "skin".
The song "Never Before, Never Again" was originally sung by a professional singer dubbing in for Frank Oz (as Miss Piggy), but the producers did not think her rendition was as funny as Frank Oz's version.
Gonzo is ridiculed when he says he wants to go to Bombay, India, to become a movie star. According to International Business Times, the Bollywood film industry (based in Mumbai, formerly Bombay) produces roughly twice as many movies a year as Hollywood.
As the camera pans across the entrance to the movie studio, the large, horned full-bodied muppet with long, gray hair (known to muppet cast and crew as "Doglion", he later "takes" Kermit's seat) can be seen walking through the lot. He is the first muppet to be shown on the big screen.
When several celebrities who were scheduled to do cameo's had to drop out due to scheduling conflicts and others were brought in, writer David Odell, was hired to rewrite the script and make each new cameo fit. His work on the film led Jim Henson to offer Odell the job of writing the screenplay for The Dark Crystal (1982).
According to David Odell, shooting on the final number in the film was delayed because Paul Williams developed a case of writers block.; Jim Henson asked Odell to come up with some dummy lyrics so they could block out the scene. When Williams heard somebody else was doing his job, he suddenly managed to finish the song in no time.