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The first Cinerama film using anamorphic lenses. The labeling was misleading; the film was not really made in Cinerama, but in Ultra Panavision 70, then blown up to the size of Cinerama.
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Film debut of Jonathan Winters.
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The cameo by Leo Gorcey marked his first appearance on film since he left the Bowery Boys series in 1956.
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Zasu Pitts' final film appearance. Suffering from cancer, she died during post-production several months after filming wrapped up and four months before the movie's release.
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Premiered at and was the first film ever shown at the Cinerama Dome in Hollywood, California, 7 November 1963.
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Arnold Stang broke his left forearm just days before his scenes were shot. In all shots, he wears garage workman's gloves on both hands and his his left arm is always crooked, and held in place by a cast concealed under his garage uniform.
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Melville Crump was originally to be played by Ernie Kovacs, but he died in a one-car accident before principal shooting. In real life he was married to Edie Adams, who played Monica Crump.
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Phil Silvers held regular crap games on the set.
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Peter Falk improvised much of his dialog in the cab scene.
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The billboard that the twin-engine Beechcraft flies through was made of thin balsa wood, except for a thicker frame for support. Stunt pilot Frank Tallman had to fly the aircraft directly through the center of the billboard or the thicker frame would shear off a wing. The billboard was located at the end of the runway of the Chino Airport(40 miles from L.A. and just southeast of Pomona, CA) which made it ideal and isolated enough for filming. It was placed at runway's end due to the fact that the plane's prop would come to a halt after crashing through the wood, making it necessary for the pilot to land immediately. He did just that, flying through the billboard and landing on the runway directly behind it.
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The actors were given two huge scripts, one with all the dialogue, the other with the action.
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Contrary to popular belief, the car that Jack Benny drives in his cameo is not a Maxwell, the defunct brand of automobile famed as his "jalopy" on his radio show. The car he is driving is a 1931 or 1932 Cadillac. It is either a Series 355-0A (which came with a V-8 engine) or a Series 370-A (which came with a V-12 engine).
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The scene where Melville accidentally knocks the blowtorch into the stairs with the sledge hammer took 86 takes to get it just right.
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In the opening title animation, when the figure blows up the world and the actors' names scatter on the screen, there is a very brief moment - only three frames, in fact - when the letters form the names of the animators, including Bill Melendez, Bernie Gruver [ Bernard Gruver ], and other animators.
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Phil Silvers injured himself in one of the later scenes of the movie and was replaced by a stunt double. In those later scenes his face is always away from the camera.
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In the scene where Jonathan Winters backed the truck into the water tower, it actually fell too soon, before the truck actually hit it. To compensate, special effects split the screen and slowed down the side with the water tower so that the fall would coincide with the hit.
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Phil Silvers, while filming the scene where he drives his car into the river, nearly drowned because he couldn't swim.
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The fictional Santa Rosita State Park was located at Portuguese Bend in Rancho Palos Verdes. It was landscaped for the movie, and is off limits to the general public today.
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Besides supervising all stunts, Carey Loftin was stunt double for Terry-Thomas.
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It became well known that Stanley Kramer was casting nearly every comedy performer he could think of. Some famous stars actually contacted Kramer to volunteer for the project, or to inquire as to why they had not been contacted.
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When the cast first assembled for a meeting with the director, they were shown the stunts and second unit footage that had already been shot. One of the performers was so impressed they asked "Why do you need us?"
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The main part of the film was shot during the summer months of 1962 because many cast members were on hiatus from television series which they were working on.
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Stan Laurel turned down an invitation to appear in this film. When his partner Oliver Hardy died in 1957, Laurel pledged never to perform again. He never did.
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Edie Adams almost didn't accept the role of Monica because her husband Ernie Kovacs was killed in an auto accident a few months earlier.
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During filming of the infamous "gas station" destruction, Jonathan Winters was accidentally left on stage and completely bound in thick tape. Hours later, when the cast returned from lunch, they found that he had not even been able to free his arms from the chair. In retaliation, Winters gave a three-hour lecture to Arnold Stang and Marvin Kaplan on forced potty training.
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On 17 November 1963, the day before the movie opened for the public in New York, there was a much-publicized gala charity premiere benefit at the Cinerama Theater for the Kennedy Child Study Center in New York and the Joseph P. Kennedy Jr. Institute of Washington. In addition to the stars in attendance, most of President Kennedy's family was there, including his mother, sisters, brothers-in-law, sisters-in-law, and brothers Robert F. Kennedy and Ted Kennedy. John F. Kennedy was assassinated in Dallas five days later.
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Milton Berle said in an interview that in the scene where Ethel Merman hit him with her purse, it left him with a bump that lasted six months.
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Ethel Merman's role was originally written as the father-in-law, and Groucho Marx was one of the choices to play it.
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Don Rickles reportedly wanted to be in the movie but was never asked. He never let Stanley Kramer live it down, either, even heckling him about it from the stage whenever Kramer came to see Rickles' show.
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A dance sequence featuring The Shirelles was filmed but never used and appears to no longer survive. However, their uncredited performances of the title song and "31 Flavours" can still be heard on the soundtrack album.
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Despite being released by Cinerama, this film was not shot in the three-strip Cinerama process, but was projected on the deeply curved original Cinerama screen upon original release, which was exclusively to Cinerama theatres, followed by release to "regular" theatres. It was shot in Ultra Panavision 70, a one-strip process that in no way resembled the original Cinerama effect.
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Marvin Kaplan said that he and Arnold Stang were given the job of "entertaining" Jonathan Winters during the periods in between his scenes.
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The famously stone-faced Buster Keaton was originally set to play "Smiler Grogan." When the part was re-assigned to Jimmy Durante, Keaton was given another role as "Jimmy", a former smuggler who Captain Culpepper forces to help him in his plan to run away with the money.
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Many of the locations for "Santa Rosita" were filmed in Long Beach, CA. The "Santa Rosita" Police Department was in real life the main branch of the YMCA at 6th and Long Beach Blvd. The hardware store the Crumps were locked in was at 5th and Locust.
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Bob Hope, Jackie Mason, George Burns and Red Skelton were all offered roles, but declined. Judy Holliday turned down a part because of poor health.
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Most of the "chase" scenes - the sequences with the cars - were filmed near what is now Palm Desert, CA. If you look closely, you will see a road sign for Highway 74, which runs south from the heart of the city of Palm Desert. The vast open spaces are now largely residential country clubs with golf courses.
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The roles of Melville and Monica Crump were originally larger roles and written for Mickey Rooney and Judy Garland in mind. However, when production on Garland's TV variety show ran into trouble, she had to turn down the part. Rooney was eventually given the supporting role of Ding "Dingy" Bell. Edie Adams, who was originally cast in the role of Emeline, was given the role of Monica. Ernie Kovacs was then cast as Melville but was tragically killed in a car crash before shooting began and was replaced by Sid Caesar.
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The role of Ray (one of the gas station attendants) was intended for Jackie Mason. Mason withdrew due to his nightclub commitments and Arnold Stang replaced him at late notice.
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In the scene where Pike is attacking Meyer at Irwin and Ray's Garage, Jonathan Winters actually injured Phil Silvers at least twice, visibly seen due to Phil Silver's reactions to getting hit. Once when Pike rams the back of Meyer's head into a gas pump a little too hard, and again at least once during when he is hitting Meyer with a pair of spare tires.
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In-And-Out Burger restaurants feature a pair palm trees forming a "Big X" as an homage to this movie, the favorite movie of founder Harry Snyder.
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Cara Williams was originally named as one of the female leads, most likely the Edie Adams role.
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Milton Berle's character is 6 months younger than his mother-in-law played by Ethel Merman.
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Top billed Spencer Tracy worked on the film for a total of nine days. Aware of his poor health stemming from type 2 diabetes and emphysema, director Stanley Kramer only allowed him to work for three to four hours a day and did not let him appear in any of the hot and arid desert exterior scenes. A stunt double was used for Tracy in a few action scenes, one of which includes him running up the building stairs where you don't see his face.
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Cameo 

Jerry Lewis:  the car driver who deliberately drives over Culpepper's hat.
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Jack Benny:  the car driver who stops to offer help to Mrs. Marcus.
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The Three Stooges:  airport firemen, with the shortest cameo in the movie: five seconds.
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Spoilers 

The trivia items below may give away important plot points.

Only one of the four palm trees that made up the "Big W" survived into the 21st century. However, some time between 2000 and 2010, the remaining tree (the very far-right of the Big W) was lost during a storm, leaving a stump. None of the trees have been replaced as of July 2010.
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The "big W" is visible almost the moment the cast arrives at the park. In a wide shot showing the first ones to arrive (Edie Adams, Sid Caesar, Buddy Hackett and Mickey Rooney) you can see three of the four palms to the extreme left of the screen, albeit obscured by bushes.
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